Infrastructure Details
Mazda Colours Limited is a Government of India, Star Export House
With corporate headquarter is located near one of Asia's most premium commercial hubs, Nariman Point, Mumbai, Mazda has three state of art manufacturing units:
Plant #1
The Turbhe Plant
- Started in 1972; total land area of ~15,000 sq. m.
- Located in Navi Mumbai, about 45 km from Mazda's headquarters
- Primarily manufactures CPC Crude and its downstream products like Pigment Alpha 15.0/15.1/15.2, Pigment Beta 15.3 and 15.4, Rubber Masterbatch, Colourants, Pigment Flush
- The R&D centre, Quality Control Lab and Application Lab are also located on this premise
Plant #2
The Vapi Plant
- Acquired in 1999; has a total land area of ~6,000 sq. m.
- Located in Gujarat, about 170 km North of Mumbai
- The facility houses the manufacturing of Green 7 pigment
- Also has a process testing lab
Plant #3
The Roha Plant
- Started in Mar2016 with a total land area of ~41,000 sq. m.
- Currently manufactures CPC Crude and Blue pigments, operating at a capacity utilisation of ~70%
- Total investment of ~INR 2,000 n made in land and building; incremental capex required to add machinery to ramp up capacity
Potential Synergies
- Acquired additional land next to the current facility with the permission to manufacture Pigment Green 7
- In the future, can possibly shift the Vapi plant production to Roha resulting in significant cost savings
Capacity Per Month Metric Tonnes
Products | Turbhe Plant | Vapi Plant | Roha Plant | Total Capacity | Additional capacity to be added at ROHA | Ultimate total capacity by FY25 |
Copper Phthalocyanine Blue Crude | 700 | - | 400 | 1100 | 600 | 1700 |
PigmentAlpha Blue | 140 | - | 125 | 265 | 125 | 390 |
Pigment Beta Blue | 100 | - | 300 | 400 | - | 400 |
Colourants- Blue & Green | 100 | - | - | 100 | - | 100 |
Rubber Masterbatch | 50 | - | - | 50 | - | 50 |
Pigment Flush | 25 | - | - | 25 | - | 25 |
Pigment Green - 7 | - | 60 | - | 60 | 240 | 300 |
Total | 1115 | 60 | 825 | 2000 | 965 | 2965 |